Flooring That Withstands Freezing and High Heat: Discover the Specialized KEMCRETE System

Flooring That Withstands Freezing and High Heat: Discover the Specialized KEMCRETE System

In industrial environments where temperatures swing between extreme freezing and intense heat, traditional flooring systems become an evident weak point. Cracking, disintegration, loss of adhesion, and deterioration of physical properties are just a few examples of the problems faced by floors not designed for such harsh conditions.

But what if there were an engineered solution specifically created to endure these challenges?
Introducing KEMCRETE, a specialized epoxy flooring system that has proven its superiority in delivering exceptional performance in environments demanding outstanding resistance to low temperatures down to –40°C and high temperatures up to +120°C.

This article will take you on a journey to discover the secrets of the KEMCRETE system, and how it combines strength and flexibility to become the preferred choice for industries that tolerate no compromise on the quality and performance of their flooring.

The Challenge of Flooring That Withstands Freezing and High Heat

Imagine a meat-freezing facility where the floors constantly operate below zero, an industrial bakery where areas near ovens experience extreme heat, or even a pharmaceutical plant that undergoes regular steam sterilization cycles. In all these scenarios, flooring systems are subjected to enormous thermal stresses.

Traditional floors — including some types of standard epoxy — may fail under such conditions for several reasons:

• At Low Temperatures (Freezing): Materials become brittle and more prone to cracking under mechanical stress. Trapped moisture beneath or within the floor may freeze, expand, and destroy it.

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  At High Temperatures: Certain materials soften and lose their hardness or chemically degrade, losing color and protective properties.

• Thermal Shock: Rapid and sudden temperature changes (such as pouring hot water on a frozen floor) cause uneven expansion and contraction, leading to cracks and loss of adhesion.

These issues don’t only lead to costly repairs and replacements — they can also impact operational safety, hygiene, and even cause production downtime.

KEMCRETE: Epoxy Engineered for Thermal Challenges

The KEMCRETE freezing- and heat-resistant flooring system is not just a surface epoxy layer; it’s a fully engineered flooring solution designed to outperform under extreme thermal conditions.

Its strength lies in its unique polymer composition and specialized additives, granting it exceptional flexibility and adaptability to thermal changes — without losing its structural integrity or functional properties.

How Does KEMCRETE Excel in Heat and Cold Resistance?

• Flexibility at Low Temperatures: Unlike materials that become brittle in the cold, KEMCRETE retains elasticity even at freezing levels (–25°C to –40°C), resisting cracking caused by impact or stress.

• Stability at High Temperatures: It endures continuous exposure to heat (up to +80°C and even +120°C) without softening or degrading, maintaining hardness and strength.

• Thermal Shock Resistance: Thanks to its uniform expansion and contraction behavior, KEMCRETE withstands sudden temperature changes that would destroy other systems.

Additional Features Enhancing KEMCRETE’s Performance

Beyond its remarkable thermal resistance, KEMCRETE — typically applied in 1–2 mm thickness and 100% solid composition — offers a range of features making it a comprehensive and versatile flooring solution:

• Impact & Wear Resistant: Built to handle heavy industrial use, equipment traffic, and constant abrasion.

• Hygienic & Safe: Its smooth, non-porous surface prevents bacterial and fungal growth, ideal for food and pharmaceutical industries where cleanliness is critical.

• Solvent-Free: Promotes a safer, healthier workplace and minimizes environmental impact.

• Chemical Resistant: Provides protection against various industrial chemicals and cleaning agents.

• Aesthetic & Customizable: Available in multiple colors to match facility design, with options for zoning and demarcation.

• Flexible Application Methods: Can be installed as a self-leveling system for a perfectly smooth surface, or as epoxy coatings for specific applications.

Floor In: Your Expert Partner in KEMCRETE Flooring Installation

Choosing an advanced flooring system like KEMCRETE is only the first step — ensuring it is applied correctly to achieve maximum performance requires expertise and precision.

Floor In stands out as a leading provider of industrial flooring solutions, with in-depth knowledge of environments exposed to extreme temperatures.

Their team possesses the expertise to:

• Precisely Assess Your Facility’s Needs: Understanding processes, temperature ranges, and load conditions.

• Provide Specialized Technical Consultation: Advising on thickness, formulation, and application method (self-leveling or coating) best suited for your project.

• Ensure Proper Surface Preparation: A crucial step for strong adhesion and system performance.

• Apply KEMCRETE Professionally: Utilizing advanced equipment and techniques for uniformity and compliance with specifications.

• Guarantee Quality: Adhering to the highest quality standards at every stage of the project.

Choosing Floor In means relying on a partner that understands your unique challenges and delivers customized solutions — ensuring your KEMCRETE floors perform efficiently and reliably for years to come.

Ideal Applications for KEMCRETE Freezing- and Heat-Resistant Flooring

Thanks to its unique ability to endure both freezing and high heat, KEMCRETE is the perfect choice for a wide range of industries and facilities:

• Food Processing Plants: Processing zones, cold and freezing rooms, cooking and pasteurization areas, cleaning and washing zones.

• Pharmaceutical Industries: Research labs, sterile production areas, and temperature-controlled storage rooms.

• Meat, Poultry, and Fish Plants: Freezing chambers, cutting, and processing areas.

• Fruit & Vegetable Export Facilities: Sorting, packaging, and refrigerated storage zones.

• Commercial and Industrial Bakeries: Areas around ovens, proofing rooms, and rapid cooling areas.

• Refrigeration Warehouses and Cold Storage Units: Providing durable, cold-resistant flooring.

• Industrial Kitchens and Food Preparation Zones.

• Any facility exposed to extreme thermal variations or requiring high hygiene standards under changing temperatures.

Conclusion: KEMCRETE – Strength and Flexibility for Extreme Conditions

Flooring is no longer a secondary consideration in industrial facilities — it’s a vital component that demands careful design and material selection.

The KEMCRETE freezing- and heat-resistant flooring system delivers a specialized, reliable solution for environments facing extreme temperatures — from severe freezing to intense heat.

With its unique combination of thermal resistance, mechanical durability, hygienic properties, and aesthetic appeal, KEMCRETE provides a solid, safe foundation for a wide range of industries.

When applied by experienced professionals like the Floor In team, facilities can rest assured that their floors will withstand the test of time and the harshest conditions — contributing to operational success and long-term asset protection.

Indeed, it’s the flooring system you can depend on when conditions get tough.